Photographed and written by

John M. Young

I didn’t call this a restoration because the pipe was unfired when it arrived.  Unfired and yet the shank was cracked.  Perhaps that is why it had remained unfired.  The world may never know.  As much as I love a good mystery, I love a good banding project more so, that is what I did.

I am not going to do my usual before and after photo spread with this one since the befores would look so much like the afters it would waste vital electrons.  I will however still do the “Background”.  One other thing I think I need to clarify:  You can purchase bands made specifically for pipe repairs from Vermont Freehand here are their home and bands links (https://vermontfreehand.com/) and (https://vermontfreehand.com/bands-caps-rings/).  They  have individual bands and assortments ranging from 10mm-25mm in 0.5mm increments.  If your time is worth money then this is probably a far better solution than what I am doing with this blog.  I like to fashion repairs with what I have available.  I am a firearms shooter and reloader, this makes a wide range of brass cylinders, in the form of spent cartridges, available to me.  My son-in-law is a plumber thus I have a variety of copper to use.  His brother is a machinist thus making an entire machine shop available with a darn good machinist.  These may or may not be things available to most people.

Background

Raskassa is a name without much information.  Pipedia.org will tell you the following:  “There were no results matching the query.”  Not terribly helpful.  Pipephil.eu has a bit more on “Raskassa” but not much.

(Rag-Rd — Pipes: Logos & Markings (pipephil.eu))

I find the above quote interesting.  Otto Sevic has an entry in pipedia.org which contains the following in its entirety:  “Mars pipe: According to Wilczak & Colwell in their book titled “Who Made That Pipe?” Mars was manufactured by Otto Sevic in the United States, and dates to 1930. This makes sense if the patent date stamped thereon is July 6, 1926. The side of the pipe is marked: “MARS, PAT. 7.6.26” indicating the design was patented on July 6, 1926. The patent was apparently for a filtering system built into the base of the bowl. The pipe has a chamber built on the bottom of the bowl which is accessed through a black Bakelite cap. Inside is an aluminum chamber to catch moisture coming from the bowl. From the bowl bottom is a tube extending into the chamber and ending there a little above the cap. The cap appears to have an absorbent material like cotton or paper to absorb the moisture. And then through the shank is another aluminum tube which is ported into the shank and the stem is mounted with a normal tenon mount.”

Example and details, courtesy Doug Valitchka

(https://pipedia.org/wiki/Mars).  This pipe does not strike me as a pipe produced before the Second World War.  The other sentence indicates the pipe pictured on pipephil.eu site is made of Mountain Laurel.  That wood was only utilized during the war years and proved to be less than ideal for pipes and was phased out fairly rapidly after the war.  The rustication and staining of this pipe make the determination of the wood difficult to impossible.

Another mention of “Raskassa” is made by Steve Laug of repornpipes.com with his restorations of several Malaga Ras Kassa or Malaga Raskassa pipes.  Both spellings are used.  In a previous blog of a Malaga Apple , I wrote the following:  

“Piedia.org has a nice history of Malaga pipes.  I will include the text here in its entirety:

“The Malaga Pipe Company was founded circa 1939 by George Khoubesser, (b.1892 d.1971), and located in Royal Oak, Michigan at 1406 East Eleven Mile road. The second generation owner’s name was Emmanuel Khoubesser (b. 1942 d. 1981), who everyone knew him as “Manny”. He was a big jovial man that was easy to converse with, always had a smile and a good joke to tell his very loyal customers. He had the ability to befriend anyone within minutes. The small store was packed with curious customers every Saturday morning looking for the latest design made earlier in the week. He also carried a full line of custom mixed tobaccos that you could sample and an array tobaccos in tins.

I was first introduced to him in 1969. I remember him taking me in the back to show me each step involved in pipe making. He was very serious about the quality of the product he sold and would never sell a flawed pipe, even if it was very minor. My step father purchased several of his pipes and really enjoyed them. He once said he’s never found a better pipe (his words).

Manny passed away in 1981 and his wife and oldest children took over the business. Malaga closed in 1999 after 60 years in business. The building still exists on Eleven mile, looking almost like it did back then, but now houses the Michigan Toy Soldier Company. I would think the pipes Manny produced are now more valuable than ever. If you happen across one of these pipes, you’ll know a little bit more about it’s rich history. Enjoy!”

(Malaga Pipe Company – Pipedia)

If your taste for the history of Malag pipes has yet to be satiated I will refer you to Steve Laug’s blog regarding the history of the brand (George Khoubesser and Malaga Pipes | rebornpipes).  Steve also received a treasure trove of ephemera from the estate of one of his reader’s fathers (Malaga Pipes Catalogue of Pipes and Tobaccos | rebornpipes).  Wonderful information and valuable insights from people who are far more industrious than I with providing you with background information.” (https://wordpress.com/post/scimansays1787.com/5958)

Now, this pipe does not bear the MALAGA stamping nor is it of a quality associated with Malaga pipes, much less the highest quality produced by that maker.  So the question remains, “Who made this pipe?”  Malaga stamps are of a block style print

(both of the above from https://rebornpipes.com/2020/06/26/breathing-life-into-a-top-grade-malaga-a-raskassa-dublin/).  The stamp on this pipe, 

   and the Otto Sevic pipes do appear to  have the same style of stamp.

(Rag-Rd — Pipes: Logos & Markings (pipephil.eu)) leading me to the conclusion that they have the same maker though I do not think of them from the same era.

The non-restoration 

I did not have any nickel plated brass of an appropriate diameter to use for a band.  I did have a length of stainless steel that would suffice.  I had never thought to make a band of stainless steel so that idea in itself was interesting.  I measured the thickness of the band and got out the pipe cutter.  The cutting of pipe is pretty much the same no matter the stock to cut.  The stainless was far harder than brass or copper but the same procedure. 

Slipping the band over the tenon and inserting the stem partially let me imagine or visualize a completed pipe.  Not bad but I couldn’t help but wonder what a copper band would look like instead.  So, I cut one of those too.

Oh, I liked the copper much better. 

The next step was to file the end of the shank to fit the new band.  This is a long meticulous and rather tedious process.  I wanted the band to be very tight, compressing the cracked shank and providing a good fit of the tenon in the mortise. I was not too worried about a perfect finish of the band to the non-filed shank.  The rusticated stained shank could easily blend and conceal any poor-fitting with a little bit of black epoxy from the gluing of the band to the shank.

The proper fit was finally achieved and the band was glued and tapped into place on the shank.  The glue used was J.B. Weld black epoxy.  Extra epoxy was used as a fill around the gaps between the band and the unfiled shank.  The next day the epoxy had cured and was hard enough to file.  I wrapped the stem with painters tape to protect it from filing.

The overflow of black epoxy was filed flush with the shank and stem.

The joint was lightly sanded with a 400 grit sanding sponge and touched-up with a black Touch-up marker.

The stem tape was removed and the shank was taped to protect it from the sanding and polishing of the band.  The band was sanded with the 2000-3500 sanding sponges then with the 4000-12000 micromesh pads.

For a wax I went with Renaissance Micro-Crystalline Wax applied with a baby toothbrush.

The wax was then hand buffed with a shoe shine brush.

Then the stummel was hand polished with a soft cotton terry cloth.

The stem was buffed with white diamond compound on the buffer then waxed with several coats of carnauba wax.

This banding project turned out very nicely.  In the final photo you cannot make out the crack at all.  The pipe has a unique rustication pattern which feels great in my hand.  The black stain with the copper band gives it an elegant appearance in contrast to the rustic nature of the pipe.  The stem needed little work and polished up well.  Overall this is a lovely pipe that is amazingly light and should make for a grand smoker.

The dimensions of this Raskassa Pot with a beautiful copper band are: 

• Length:  5.61 in./ 142.49 mm.
• Weight:  0.99 oz./ 28.00g.
• Bowl Height:  1.66 in./  42.16 mm.
• Chamber Depth:  1.45 in./ 36.83 mm.
• Chamber Diameter:  0.85 in./ 21.59 mm.
• Outside Diameter:  1.45 in./ 36.83 mm.

I do hope that you have found something here useful to your own pipe care, maintenance or restorations.  If you like this sort of thing, please click the like and subscribe buttons.  Thank you for reading the ramblings of an old pipe lover.

Below are some photos of the finished Raskasss Pot.